Plant Manager

Job Overview:
The Plant Manager will be responsible for ensuring efficient, safe, and cost-effective production processes while meeting quality standards and regulatory requirements. This role will require leadership in managing a team, implementing operational improvements, and overseeing plant performance to meet company goals.

Key Responsibilities:

Operations Management:

• Oversee and manage the daily operations of the manufacturing plant, ensuring efficient and high-quality production.
• Develop and implement production schedules, ensuring that targets are met while optimizing resource utilization.
• Monitor plant performance and key metrics, analyzing production data to improve efficiency, reduce costs, and enhance product quality.
• Coordinate with other departments (e.g., supply chain, quality control, maintenance) to ensure seamless production flow.
• Troubleshoot and resolve production issues, minimizing downtime and disruptions to the production schedule.

Team Leadership:

• Lead, supervise, and develop plant staff, including production supervisors, operators, and support personnel.
• Ensure employees are properly trained, motivated, and adhere to safety and performance standards.
• Conduct regular performance evaluations and provide feedback to employees to foster continuous development.
• Create and maintain a positive and productive work environment that encourages teamwork and employee engagement.

Quality and Compliance:

• Ensure that all production processes comply with industry standards, safety regulations, and environmental guidelines.
• Work closely with the quality control team to ensure all products meet customer specifications and are of the highest quality.
• Develop and enforce policies and procedures related to safety, quality, and production efficiency.
• Conduct regular audits and inspections to ensure adherence to regulatory and safety standards.

Cost Control and Budget Management:

• Develop and manage the plant's budget, ensuring that production costs remain within allocated budgets.
• Identify opportunities to reduce costs, improve productivity, and optimize the use of resources.
• Oversee inventory management to minimize waste and ensure adequate stock levels of raw materials and finished goods.

Health, Safety, and Environmental Standards:

• Ensure the plant maintains a safe working environment by enforcing workplace safety policies and procedures.
• Conduct regular safety audits and implement corrective actions to address safety issues.
• Ensure compliance with environmental regulations, including waste disposal, emissions, and sustainability initiatives.

Continuous Improvement:

• Drive continuous improvement initiatives in production processes, equipment, and employee training to enhance plant performance.
• Lead efforts to implement lean manufacturing principles, automation, and process improvements to increase efficiency and reduce waste.
• Evaluate new technologies and production techniques to improve operational efficiency and product quality.

Qualifications:

• Bachelor's degree in Engineering, Manufacturing, Operations Management, or related field (preferred).
• 7+ years of experience in manufacturing management, with a proven track record of successful plant management.
• Strong knowledge of manufacturing processes, production scheduling, and quality control techniques.
• Excellent leadership, communication, and problem-solving skills.
• Experience with budget management, cost control, and resource optimization.
• In-depth knowledge of safety, health, and environmental regulations within the manufacturing industry.
• Familiarity with Lean, Six Sigma, or other continuous improvement methodologies (preferred).
• Proficiency in manufacturing software (ERP, MES) and Microsoft Office Suite.

Physical Requirements:

• Ability to work in a manufacturing environment with exposure to heavy machinery, noise, and fluctuating temperatures.
• Ability to stand for long periods and lift materials (up to 50 lbs).
• Willingness to work flexible hours, including weekends or evenings, as required by production schedules.